PFES3D-45 ABS/PLA 3D Printing Filament Materials Single Color Extruding Machine Production Line

              PFES3D-45 ABS/PLA 3D Printing Filament Materials Single Color Extruding Machine Production Line
 
      Areas of Application: 3D printing is the latest printing technology. With the growing demand for 3D printers, 3D printing filaments hold great market potential and are primarily used in 3D printers. We primarily manufacture 3D printing filaments such as ABS, PLA, PETG and TPU, with diameters ranging from 1.75 to 3.0 mm. The diameter tolerance can be controlled within ±0.03 mm, and the extrusion speed ranges from 30 to 180 metre per minute, ensuring neat filament lay-up.
Key Technical Parameters: 2.1 Screw diameter: Ø45 mm 2.2 Length-to-diameter ratio (L/D): 28:1 2.3 Screw speed: 0–100 rpm (automatic variable-frequency speed control) 2.4 Extrusion output: 25–30 kg/h 2.5 Production line speed: 30–180 m/min (with neat strand alignment) 2.6 Centre height: 1.1 metre (adjustable up, down, left and right) 2.7 Production line dimensions: Length 15 m × Width 2.5 m × Height 2.5 m 2.8 Three-phase voltage: 380 V, 3-phase, 50 Hz 2.9 Total power: 50 kW; actual average power consumption: 20 kWh/hour
Workshop requirements: 3.1 Workshop dimensions (L × W × H): 25 m × 5 m × 3.5 m (recommended floor area of 300 square metre or more; floor must be level) 3.2 Temperature ≤ 50 °C, humidity ≤ 95 per cent 3.3 Power supply: three-phase five-wire system (i.e. three live wires, one neutral wire and one earth wire), 380 V, 50 Hz 3.4 The workshop must be equipped with a 2 cubic metre cooling water tank, an air compressor, gear oil and a 5-core cable
 


PFES3D-45 single-screw extruder:
Heating power: 10 kW;
Fan power: 0.5 kW;
Motor power: 11 kW;
Drying hopper: 6.75 kW;
Extrusion die: 2 kW;
Temperature-controlled water tank: 12.5 kW;
Cooling water tank: 0.9 kW;
Hot air blower: 0.75 kW;
Twin-roll rubber haul-off unit: 1.5 kW;
Bidirectional laser diameter measuring instrument - Wire storage rack: 0.4 kW;
Single-station servo winder: 2 kW;
Total installed power of the equipment: approximately 50 kW;
Electricity consumption during normal production: approximately 10–15 kW

Equipment Specification Sheet
 
I.Stainless Steel 50 kg Dryer:1 Unit
1. Capacity: 50 kg
2. Heating power: 6 kW
3. Fan power: 0.75 kW
4. Weight: 90 kg
5. Features a unique curved hot-air duct design to prevent powder residue from accumulating at
the base of the heating element, which could cause combustion.
6. The drum and internal components are all made of stainless steel.
7. The drum is detachable from the base, facilitating easy cleaning and quick changeover of materials.
8. Equipped with a proportional deviation-indicating temperature controller for precise temperature control.
A dual overheat protection system lessen the risk of accidents
caused by human error or mechanical failure.

II.PFES3D-45 Monochrome 3D Filament Extruder: One
set
1. Screw diameter: Ø45mm
2. Length-to-diameter ratio (L/D): 28:1
3. Screw type: Universal for PLA, PEDG, ABS and TPU
4. The screw and barrel are manufactured from high-quality 38CrMoAlA nitrided
steel and have undergone a nitriding process. Nitrided hardness: screw ≥
740 HV; barrel ≥ 940 HV. Nitriding depth: screw
0.4–0.6 mm, barrel: 0.6–0.7 mm; brittleness is
Grade 2 in both cases.
5. The housing is made of alloy cast steel; the contact surfaces between the upper and lower housings have been
precision ground. The gears are made of 40Cr and have undergone normalising,
tempering and quenching heat treatment, followed by gear-face grinding,
resulting in a surface roughness of Ra 0.8. They offer shock absorption,
wear resistance and low noise levels.
6. Gearbox: Gearbox (Bruker)
7. Motor power: 11 kW motor 
8. Control method: Variable frequency control (Haipumonte)
9. Temperature control zones: 1.8 kW × 6 zones
10. Cooling zones: 120 W × 4 zones
11. Heating rings: Stainless steel heating rings
12. Solid-state relays: Yangming
13. PLC: Xinjie – 1 set
14. Temperature control module: Xinjie – 1 set
15. Aluminium alloy cantilever control box: 1 unit

III.Precision S136 extrusion mould: one set
 
1. Mould material: S136, mirror-finished
 
2. Short runner with no dead corners; the finished products have a smooth surface
 
with no defects such as black spots, and precise dimensional accuracy
 
3. Fitted with 2.5 × 3.0 die heads: one set each
 
4. Die heads can be customised to meet customer requirements
 

 
IIII.304 stainless steel hot water tank: 1 set
 
1. Length: 4 m
 
2. Hot water tank length: 2 m
 
3. Warm water tank length: 2 m
 
4. Tank material: 304 stainless steel, thickness: 1.5 mm
 
5. Tank base frame: 1 unit (powder-coated)
 
6. Material: Q235 steel (welded)
 
7. 304 hot water circulation system: 2 sets
 
8. Stainless steel water pump power: 120 W × 2 units (New Territories)
 
9. Heating unit: 1 set
 
10. Heating power: 12 kW
 
11. Castors with brakes: 4
 
12. Analogue dial-type temperature gauges: 2
 
13. Fitted with ceramic cable grommets
 

 
V.304 stainless steel cooling tank: one set
 
1. Tank length: 4 m
 
2. Tank material: 304 stainless steel, thickness: 1.5 mm
 
3. Tank base frame: 1 unit (powder-coated)
 
4. Material: Q235 steel (welded)
 
5. 304 cold water circulation system: 1 set
 
6. Pump power: 120 W × 1 unit (New World)
 
7. Two-stage water blower: 1 unit (air compressor to be supplied by the customer)
 
8. Fitted with ceramic cable grommets
 

 
VI.Diameter gauge: 1 set
 
1. Brand: Raist
 
2. Real-time online monitoring system
 
3. Measurement accuracy: 0.001 mm
 
Measurement range: 0.200 mm–10.00 mm

 
VII.Twin-roll rubber haul-off unit + hot air blower: one set
 
1. Haul-off method: twin-roll haul-off
 
2. Haul-off roll material: imported rubber
 
3. Adjustment method: vertical adjustment via 304 stainless steel lead screw
 
4. Drive method: synchronous belt drive
 
5. Traction power: 1.5 kW servo motor
 
6. Speed control: PLC control
 
7. Traction speed: 0–300 m/min
 
8. 0.75 kW high-pressure blower drying unit

 
VIII.8-metre horizontal tension wire storage rack with metre counter: one
 
set
 
1. Rack length: 8 m
 
2. Height: 1.97 m
 
3. Wire storage reels: ABS wire storage reels, 11 + 12 pcs
 
4. Wire storage length: 150 m
 
5. 400 kW gear motor
 
6. 2.5 kg twin-shaft magnetic powder

 
High-precision metre counter
 
VIIII.Single-station servo winder: 1 set
 
1. Winding reel stopper: 1 set
 
2. Positioning stepper motor: 1 set
 
3. Positioning control method: Leisi stepper motor control
 
4. Spindle servo motor 1.5 kW: 1 set
 
5. Spindle control method: servo control
 
6. Pneumatic reel change function, capable of reel-less winding
 
7. Automatic alarm and shutdown upon reaching set length, with additional thread breakage shutdown
 
8. Stable thread laying with excellent stability
 
9. Compatible with material reels weighing 1–5 kg

 
Equipped with a material reel specification storage function
 
Vacuum Packing Machine 400G
 
VV.Colour Mixer 50 kg
 
VVI.100 kg drying machine + material feeder: 1 unit